Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures

Kalavala Sai Kiran Reddy

doi:doi:10.11648/j.ajmme.20170101.14

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Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures

Kalavala Sai Kiran Reddy

Published in American Journal of Mechanical and Materials Engineering (Volume 1, Issue 1)

Received: 2 March 2017 Accepted: 24 March 2017 Published: 13 April 2017

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Abstract

In the previous studies of EDD steel for direct drawing and redrawing operations, dies were designed and developed. Deep drawing and redrawing experimentations were also performed for different size of blanks at various temperatures i.e. Room Temperature, 150 C, 300 C, 450 C on 1mm EDD steel sheets. Later on Material models were constructed in the Preprocessor of LS Dyna for both direct drawing and redrawing operations. Simulations were run by using material model Barlat-36 and visco -plastic thermal model 106 at various temperatures for various blank sizes. Results were extracted from the simulations like Punch Load, thickness distribution and temperature gradient and these results were compared with the experimental results and discussed the impact of each one.

Published in	American Journal of Mechanical and Materials Engineering (Volume 1, Issue 1)
DOI	10.11648/j.ajmme.20170101.14
Page(s)	15-19
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2017. Published by Science Publishing Group

Keywords

EDD Steel, Deep Drawing, Barlat-36 and Visco -Plastic Thermal Model 106

References

[1]	Agnew, S. R., & Duygulu, Ö. (2005). Plastic anisotropy and the role of non-basal slip in magnesium alloy AZ31B. International Journal of Plasticity, 21 (6), 1161-1193. doi: 10.1016/j.ijplas.2004.05.018.
[2]	Cheng, F., Aichbhaumik, D., & Peterson (1983). The redrawability of several organic coated container steels and the characteristics of redrawn cans. Journal of Applied Metalworking, 3 (1), 12-22. doi: 10.1007/bf02833872.
[3]	Goud, R., K, E. Prasad., & Singh, S. K. (2014). Redrawing of EDD steel at elevated temperature. International Journal of Advanced Materials Manufacturing & Characterization, 4 (1), 75-80. doi: 10.11127/ijammc.2014.03.13.
[4]	Kumar, D. R. (2002). Formability analysis of extra-deep drawing steel. Journal of Materials Processing Technology, 130-131, 31-41. doi: 10.1016/s0924-0136(02)00789-6.
[5]	Mamalis, A., Manolakos, D., & Baldoukas, A. (1997). Simulation of sheet metal forming using explicit finite element techniques: Effect of material and forming characteristics. Journal of Materials Processing Technology, 72 (1), 110-116. doi: 10.1016/s0924-0136(97)00137-4.
[6]	Nakamachi, E., Xie, C., & Harimoto, M. (2001). Drawability assessment of BCC steel sheet by using elastic/crystalline viscoplastic finite element analyses. International Journal of Mechanical Sciences, 43 (3), 631-652. doi: 10.1016/s0020-7403(00)00048-5.
[7]	Parsa, M. H., Yamaguchi, K., & Takakura, N. (2001). Redrawing analysis of aluminum–stainless-steel laminated sheet using FEM simulations and experiments. International Journal of Mechanical Sciences, 43 (10), 2331-2347. doi: 10.1016/s0020-7403(01)00038-8.
[8]	Ray, R. K., Jonas, J. J., & Hook, R. E. (1994). Cold rolling and annealing textures in low carbon and extra low carbon steels. Int. Mat. Rev. International Materials Reviews, 39 (4), 129-172. doi: 10.1179/095066094790326112.
[9]	S. Kumar, V. Kumar, P. Prudvi, and A. Kumar, “Finite element simulation of ironing process under warm,” vol. 3, no. 1, pp. 71–78, 2013.
[10]	R. Ramangoud, K. Eswar Prasad, and S. K. Singh, “Redrawing of EDD steel at elevated temperature,” Adv. Mater. Manuf. Charact., vol. 4, no. 1, pp. 75–80, 2014.

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Kalavala Sai Kiran Reddy. (2017). Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures. American Journal of Mechanical and Materials Engineering, 1(1), 15-19. https://doi.org/10.11648/j.ajmme.20170101.14

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ACS Style

Kalavala Sai Kiran Reddy. Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures. Am. J. Mech. Mater. Eng. 2017, 1(1), 15-19. doi: 10.11648/j.ajmme.20170101.14

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AMA Style

Kalavala Sai Kiran Reddy. Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures. Am J Mech Mater Eng. 2017;1(1):15-19. doi: 10.11648/j.ajmme.20170101.14

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@article{10.11648/j.ajmme.20170101.14,
  author = {Kalavala Sai Kiran Reddy},
  title = {Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures},
  journal = {American Journal of Mechanical and Materials Engineering},
  volume = {1},
  number = {1},
  pages = {15-19},
  doi = {10.11648/j.ajmme.20170101.14},
  url = {https://doi.org/10.11648/j.ajmme.20170101.14},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmme.20170101.14},
  abstract = {In the previous studies of EDD steel for direct drawing and redrawing operations, dies were designed and developed. Deep drawing and redrawing experimentations were also performed for different size of blanks at various temperatures i.e. Room Temperature, 150 C, 300 C, 450 C on 1mm EDD steel sheets. Later on Material models were constructed in the Preprocessor of LS Dyna for both direct drawing and redrawing operations. Simulations were run by using material model Barlat-36 and visco -plastic thermal model 106 at various temperatures for various blank sizes. Results were extracted from the simulations like Punch Load, thickness distribution and temperature gradient and these results were compared with the experimental results and discussed the impact of each one.},
 year = {2017}
}

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TY  - JOUR
T1  - Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures
AU  - Kalavala Sai Kiran Reddy
Y1  - 2017/04/13
PY  - 2017
N1  - https://doi.org/10.11648/j.ajmme.20170101.14
DO  - 10.11648/j.ajmme.20170101.14
T2  - American Journal of Mechanical and Materials Engineering
JF  - American Journal of Mechanical and Materials Engineering
JO  - American Journal of Mechanical and Materials Engineering
SP  - 15
EP  - 19
PB  - Science Publishing Group
SN  - 2639-9652
UR  - https://doi.org/10.11648/j.ajmme.20170101.14
AB  - In the previous studies of EDD steel for direct drawing and redrawing operations, dies were designed and developed. Deep drawing and redrawing experimentations were also performed for different size of blanks at various temperatures i.e. Room Temperature, 150 C, 300 C, 450 C on 1mm EDD steel sheets. Later on Material models were constructed in the Preprocessor of LS Dyna for both direct drawing and redrawing operations. Simulations were run by using material model Barlat-36 and visco -plastic thermal model 106 at various temperatures for various blank sizes. Results were extracted from the simulations like Punch Load, thickness distribution and temperature gradient and these results were compared with the experimental results and discussed the impact of each one.
VL  - 1
IS  - 1
ER  -

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Author Information

Kalavala Sai Kiran Reddy

Industrial Management, University of Central Missouri, Warrensburg, Missouri, USA

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APA Style

Kalavala Sai Kiran Reddy. (2017). Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures. American Journal of Mechanical and Materials Engineering, 1(1), 15-19. https://doi.org/10.11648/j.ajmme.20170101.14

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ACS Style

Kalavala Sai Kiran Reddy. Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures. Am. J. Mech. Mater. Eng. 2017, 1(1), 15-19. doi: 10.11648/j.ajmme.20170101.14

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AMA Style

Kalavala Sai Kiran Reddy. Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures. Am J Mech Mater Eng. 2017;1(1):15-19. doi: 10.11648/j.ajmme.20170101.14

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@article{10.11648/j.ajmme.20170101.14,
  author = {Kalavala Sai Kiran Reddy},
  title = {Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures},
  journal = {American Journal of Mechanical and Materials Engineering},
  volume = {1},
  number = {1},
  pages = {15-19},
  doi = {10.11648/j.ajmme.20170101.14},
  url = {https://doi.org/10.11648/j.ajmme.20170101.14},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmme.20170101.14},
  abstract = {In the previous studies of EDD steel for direct drawing and redrawing operations, dies were designed and developed. Deep drawing and redrawing experimentations were also performed for different size of blanks at various temperatures i.e. Room Temperature, 150 C, 300 C, 450 C on 1mm EDD steel sheets. Later on Material models were constructed in the Preprocessor of LS Dyna for both direct drawing and redrawing operations. Simulations were run by using material model Barlat-36 and visco -plastic thermal model 106 at various temperatures for various blank sizes. Results were extracted from the simulations like Punch Load, thickness distribution and temperature gradient and these results were compared with the experimental results and discussed the impact of each one.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - Research on Finite Element Simulation of Direct Redrawing Process of Extra Deep Drawing (EDD) Steel at Elevated Temperatures
AU  - Kalavala Sai Kiran Reddy
Y1  - 2017/04/13
PY  - 2017
N1  - https://doi.org/10.11648/j.ajmme.20170101.14
DO  - 10.11648/j.ajmme.20170101.14
T2  - American Journal of Mechanical and Materials Engineering
JF  - American Journal of Mechanical and Materials Engineering
JO  - American Journal of Mechanical and Materials Engineering
SP  - 15
EP  - 19
PB  - Science Publishing Group
SN  - 2639-9652
UR  - https://doi.org/10.11648/j.ajmme.20170101.14
AB  - In the previous studies of EDD steel for direct drawing and redrawing operations, dies were designed and developed. Deep drawing and redrawing experimentations were also performed for different size of blanks at various temperatures i.e. Room Temperature, 150 C, 300 C, 450 C on 1mm EDD steel sheets. Later on Material models were constructed in the Preprocessor of LS Dyna for both direct drawing and redrawing operations. Simulations were run by using material model Barlat-36 and visco -plastic thermal model 106 at various temperatures for various blank sizes. Results were extracted from the simulations like Punch Load, thickness distribution and temperature gradient and these results were compared with the experimental results and discussed the impact of each one.
VL  - 1
IS  - 1
ER  -

Copy | Download