Journal of Chemical, Environmental and Biological Engineering

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Ecological Efficiency of Restoration of Worn Technical Products

Received: Jul. 31, 2019    Accepted: Oct. 17, 2019    Published: Oct. 31, 2019
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Abstract

In the world no more than 0.1-0.5% of over 10% of complex technical products are removed from circulation (written off) annually due to the weight wear of machine parts. Financial, energy, labour, material and natural resources spent on their production are used by less than 1%. General environmental pollution, obtained in the manufacture of these products, exceeds their weight by 100-150 times. To compensate the wear of used technical products during restoration, the material of not more than 1% of their weight is required. Energy, labour, financial and other costs, as well as the amount of technological work (taking into account the extraction of natural resources) are ten times less as compared with their production from primary material. Therefore, environmental pollution is also less by one or two orders of magnitude. Renovation of used products instead of manufacturing the same new ones allows: 1. To save over 95% of energy, labour, material and non-renewable natural resources previously spent on them. 2. To increase multiply the service life of products while maintaining their nominal parameters. 3. To reduce environmental pollution manifold. Renovative technologies do not require significant investments, since they are almost indistinguishable from traditional industrial processing methods and can be implemented on existing, often unloaded, production facilities. The renovation cost does not exceed 30% of a new product cost. This is the most effective technical, economic and ecological concept of preserving environment today, which is persistently ignored at the production and technical, national, educational, domestic and even scientific level. Utilization of used technical products, which has high environmental expectations, requires additional natural, and in the first place, energy resources, and it is accompanied by a loss of materials up to 60%. Taking into account the annual write-off of more than 10% of the production of various complex technical products (cars - up to 20%, disposable items – up to 100%), mass renovation will reduce world extraction of natural non-renewable resources by over 10% and further overall environmental pollution will also be reduced. High ecological, technical and economic efficiency of renovation is so obvious and relevant, that it deserves the priority development of national and international resource-saving programs for renovation of technical products in terms of integrated development and conservation of the Earth interior.

DOI 10.11648/j.jcebe.20190302.13
Published in Journal of Chemical, Environmental and Biological Engineering ( Volume 3, Issue 2, December 2019 )
Page(s) 25-28
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Machinery Wear, Write-off, Environmental Pollution, Product Renovation, Ecological Efficiency of Renovation

References
[1] Boris Namakonov. Environmental friendliness of industrial renovation of products. Monograph. Lap - Lambert Academic Publishing, ISBN: 978-3-659-16058-5, 2012, 73 p.
[2] Namakonov B. V. Ecological necessity of renovation of products. EURASIAN SCIENTIFIC FORUM, December 8, 2017 "Integration of science and education", St. Petersburg scientific center of RAS, collection of scientific articles, part 2, p. 320-328, 2018.
[3] Canilo p. M., BEIs I. S., Rivne A. I. Automobile and environment. - Kharkiv, Prapor, 2000.-303p.
[4] State of the world 2002. K. Flavin and others, translated from English, NGO "Ukraine". K., Intelsphere, 2002.-289 p.
[5] Namakonov B. V., Melnikov E. L. Technological policy of renovation as an ecological factor of sustainable development. Proceedings of the international scientific and practical forum "Russia in the XXI century: global challenges, risks and solutions", RAS, 2019 / ed. RAS M. C. H. Zalikhanov. - Yeah.: June 5-6, 2019.
[6] Papiashvili A. I., Namakonov B. V. Ecological quality of renovation products; Standardization, certification, quality. No. 3, 2016, p. 59-62.
[7] Akimov T. A., Kuzmin A. P., Haskin V. V. Ecology of nature – man – technique.- Yeah. - Moscow, 2001. 340 p.
[8] Namakonov B. V. Industrial renovation of products will save natural resources. Materials of the XVII scientific and practical International conference "Resource-producing, low-waste and environmental technologies of subsoil development". Republic of Kazakhstan, Aktau, 17-20 September 2018, p. 29-32. ISBN 978-601-308-079-6.
[9] How to squeeze more out of minerals. Alan Young. Materials efficiency research group (merg), Ottawa, Canada. http://www.forest.ru/rus/org/trn/tn/45/45-8.html.
[10] Mitrokhin, N. N. Bases of production technology and repair cars: the Textbook. T. I / N. N. Mitrokhin. - Yeah.: Techpoligraftsentr, 2007. -442.
[11] Burumkulov F. H., Ivanov V. I., Velichko S. A. And others. resource Saving on the basis of increasing the turnaround time of the product. Technique in agriculture, № 5, 2008. -p. 19.
[12] Calculation of environmental pollution in the manufacture and renovation of products access mode: https://drive.google.com/file/d/1_yT0LdQsZdV27GJss6rWraiIc4gskjnR/view.
[13] Lukanin V. N., Trofimenko Yu. V. Industrial and transport ecology. - Yeah., High school, textbook for universities, 2001.-273 p.
[14] Namakonov B. V., Melnikov E. L. Ecological compatibility of renovation of technical waste products. "Innovative renovation technologies in mechanical engineering". Proceedings of the scientific and technical International conference dedicated to the 150th anniversary of the faculty of "Engineering technologies" and the Department of "technology of materials processing" MSTU. N. E. Bauman (4-5 February 2019, Moscow) - M., 2019. ISBN 978-5-7017-2700-5. p. 324-329.
[15] Namakonov B. V., Melnikov E. L. Ecological concept of product life cycle. "Repair, restoration, modernization", M.; Bauman Moscow state technical University, № 9, 2017, p. 21.
[16] Bolonkin A. A. Breakthrough in immortality. Mode of access: http://Bolonkin.narod.ru, http://members.nbci.com/Bolonkin/index.html). 2004.
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  • APA Style

    Namakonov Boris, Melnikov Eduard, Poliakova Anastasiia. (2019). Ecological Efficiency of Restoration of Worn Technical Products. Journal of Chemical, Environmental and Biological Engineering, 3(2), 25-28. https://doi.org/10.11648/j.jcebe.20190302.13

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    ACS Style

    Namakonov Boris; Melnikov Eduard; Poliakova Anastasiia. Ecological Efficiency of Restoration of Worn Technical Products. J. Chem. Environ. Biol. Eng. 2019, 3(2), 25-28. doi: 10.11648/j.jcebe.20190302.13

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    AMA Style

    Namakonov Boris, Melnikov Eduard, Poliakova Anastasiia. Ecological Efficiency of Restoration of Worn Technical Products. J Chem Environ Biol Eng. 2019;3(2):25-28. doi: 10.11648/j.jcebe.20190302.13

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  • @article{10.11648/j.jcebe.20190302.13,
      author = {Namakonov Boris and Melnikov Eduard and Poliakova Anastasiia},
      title = {Ecological Efficiency of Restoration of Worn Technical Products},
      journal = {Journal of Chemical, Environmental and Biological Engineering},
      volume = {3},
      number = {2},
      pages = {25-28},
      doi = {10.11648/j.jcebe.20190302.13},
      url = {https://doi.org/10.11648/j.jcebe.20190302.13},
      eprint = {https://download.sciencepg.com/pdf/10.11648.j.jcebe.20190302.13},
      abstract = {In the world no more than 0.1-0.5% of over 10% of complex technical products are removed from circulation (written off) annually due to the weight wear of machine parts. Financial, energy, labour, material and natural resources spent on their production are used by less than 1%. General environmental pollution, obtained in the manufacture of these products, exceeds their weight by 100-150 times. To compensate the wear of used technical products during restoration, the material of not more than 1% of their weight is required. Energy, labour, financial and other costs, as well as the amount of technological work (taking into account the extraction of natural resources) are ten times less as compared with their production from primary material. Therefore, environmental pollution is also less by one or two orders of magnitude. Renovation of used products instead of manufacturing the same new ones allows: 1. To save over 95% of energy, labour, material and non-renewable natural resources previously spent on them. 2. To increase multiply the service life of products while maintaining their nominal parameters. 3. To reduce environmental pollution manifold. Renovative technologies do not require significant investments, since they are almost indistinguishable from traditional industrial processing methods and can be implemented on existing, often unloaded, production facilities. The renovation cost does not exceed 30% of a new product cost. This is the most effective technical, economic and ecological concept of preserving environment today, which is persistently ignored at the production and technical, national, educational, domestic and even scientific level. Utilization of used technical products, which has high environmental expectations, requires additional natural, and in the first place, energy resources, and it is accompanied by a loss of materials up to 60%. Taking into account the annual write-off of more than 10% of the production of various complex technical products (cars - up to 20%, disposable items – up to 100%), mass renovation will reduce world extraction of natural non-renewable resources by over 10% and further overall environmental pollution will also be reduced. High ecological, technical and economic efficiency of renovation is so obvious and relevant, that it deserves the priority development of national and international resource-saving programs for renovation of technical products in terms of integrated development and conservation of the Earth interior.},
     year = {2019}
    }
    

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  • TY  - JOUR
    T1  - Ecological Efficiency of Restoration of Worn Technical Products
    AU  - Namakonov Boris
    AU  - Melnikov Eduard
    AU  - Poliakova Anastasiia
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    JF  - Journal of Chemical, Environmental and Biological Engineering
    JO  - Journal of Chemical, Environmental and Biological Engineering
    SP  - 25
    EP  - 28
    PB  - Science Publishing Group
    SN  - 2640-267X
    UR  - https://doi.org/10.11648/j.jcebe.20190302.13
    AB  - In the world no more than 0.1-0.5% of over 10% of complex technical products are removed from circulation (written off) annually due to the weight wear of machine parts. Financial, energy, labour, material and natural resources spent on their production are used by less than 1%. General environmental pollution, obtained in the manufacture of these products, exceeds their weight by 100-150 times. To compensate the wear of used technical products during restoration, the material of not more than 1% of their weight is required. Energy, labour, financial and other costs, as well as the amount of technological work (taking into account the extraction of natural resources) are ten times less as compared with their production from primary material. Therefore, environmental pollution is also less by one or two orders of magnitude. Renovation of used products instead of manufacturing the same new ones allows: 1. To save over 95% of energy, labour, material and non-renewable natural resources previously spent on them. 2. To increase multiply the service life of products while maintaining their nominal parameters. 3. To reduce environmental pollution manifold. Renovative technologies do not require significant investments, since they are almost indistinguishable from traditional industrial processing methods and can be implemented on existing, often unloaded, production facilities. The renovation cost does not exceed 30% of a new product cost. This is the most effective technical, economic and ecological concept of preserving environment today, which is persistently ignored at the production and technical, national, educational, domestic and even scientific level. Utilization of used technical products, which has high environmental expectations, requires additional natural, and in the first place, energy resources, and it is accompanied by a loss of materials up to 60%. Taking into account the annual write-off of more than 10% of the production of various complex technical products (cars - up to 20%, disposable items – up to 100%), mass renovation will reduce world extraction of natural non-renewable resources by over 10% and further overall environmental pollution will also be reduced. High ecological, technical and economic efficiency of renovation is so obvious and relevant, that it deserves the priority development of national and international resource-saving programs for renovation of technical products in terms of integrated development and conservation of the Earth interior.
    VL  - 3
    IS  - 2
    ER  - 

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Author Information
  • Automobile and Highway Institute, Donetsk National Technical University, Gorlovka, Ukraine

  • MТ-13 Department, Bauman МSТU, Moscow, Russia

  • MТ-13 Department, Bauman МSТU, Moscow, Russia

  • Section